Auto Bottom Tray

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In fast-paced, high-volume production lines and fulfillment centers, every second counts. Manual box assembly can create costly bottlenecks, slowing down your time-to-market. At The Custom Packaging Masters, we design and manufacture premium custom auto bottom trays—the gold standard for operational efficiency and structural reliability. Engineered with pre-glued, interlocking bottom folds, these trays feature a “crash-lock” mechanism that automatically pops open and locks securely into place the moment the sides are unfolded. This eliminates manual bottom-folding entirely, drastically cutting down your packing time and labor costs while providing unshakeable support for your products.

We offer absolute structural, dimensional, and material flexibility to meet the exact requirements of your retail and industrial inventory. Whether you are packaging heavy cosmetics jars, glass beverage bottles, pharmaceutical kits, gourmet food items, or retail tech accessories, our engineering team constructs a flawless fit. Choose from an extensive selection of durable materials, including premium high-density SBS paperboard for an elegant retail finish, or heavy-duty E-flute corrugated cardboard for maximum transit protection. Because the bottom flaps are pre-glued and cross-folded mechanically during our manufacturing process, they offer exceptional vertical weight distribution and cannot pull apart, ensuring your products never slide through the base.

Dimensions

All Custom Sizes & Shapes

Printing

CMYK, PMS, No Printing

Paper Stock

10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock.

Quantities

100 – 500,000

Coating

Gloss, Matte, Spot UV

Default Process

Die Cutting, Gluing, Scoring, Perforation.

Options

Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.

Proof

Flat View, 3D Mock-up, Physical Sampling (On request)

Turn Around Time

10-12 Business Days , Rush