Double Wall Tuck Front

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In the fast-paced world of e-commerce fulfillment and subscription services, your packaging faces two major challenges: it must survive the rigorous transit of global shipping networks and deliver a flawless, high-impact presentation upon arrival. At The Custom Packaging Masters, we design and manufacture premium Custom Double Wall Tuck Front Boxes that excel at both. Featuring reinforced, double-thickness side panels and a front flap that tucks cleanly into the double-walled structure, this box is widely recognized as the gold standard for secure, premium mailer packaging.

The structural engineering of the double wall tuck front design provides unparalleled security without sacrificing style. The side panels fold over and lock firmly into the base during assembly, creating a dual-layered frame that offers exceptional vertical compression and side-impact resistance. The top lid features extended front and side flaps that roll over and tuck smoothly into the front wall. This creates a secure, friction-locked enclosure that completely eliminates the need for messy outer packing tape or glue, ensuring your customers open a clean, professional, and reusable box.

Dimensions

All Custom Sizes & Shapes

Printing

CMYK, PMS, No Printing

Paper Stock

10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock.

Quantities

100 – 500,000

Coating

Gloss, Matte, Spot UV

Default Process

Die Cutting, Gluing, Scoring, Perforation.

Options

Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.

Proof

Flat View, 3D Mock-up, Physical Sampling (On request)

Turn Around Time

10-12 Business Days , Rush